Drive Profitability with ERP Designed for Chemical Manufacturing
- Manage complex chemical formulas, customer-specific specs, and technical documents with complete traceability and IP security
- Accelerate new product development with integrated costing, regulatory checks, and approval workflows
- Ensure compliance and audit readiness with hazard classifications, GHS/ REACH/ OSHA labeling, SDS management, digital batch records/COAs
- Gain end-to-end control of manufacturing, from formulation to costing, production planning, and inventory optimization
- Maintain consistent product quality with real-time QC, automated SOPs, CAPA workflows, and shelf-life/potency monitoring
- Strengthen traceability and recall readiness with complete bi-directional batch and lot tracking
- Boost efficiency and profitability by eliminating manual processes, accelerating reporting, and tying financial insights directly to customers, product lines, and brands
Chemical ERP That Meets Your Industry Needs
Trusted by Leading Chemical Manufacturers
Driving Success Across All Chemical Segments
Chemical manufacturing covers a wide range of segments, each with its unique requirements. BatchMaster Chemical Edition is purpose-built to address these micro-vertical needs, delivering the process expertise, compliance support, and operational control required to succeed across every segment.
Specialty Chemicals
Paints and Coatings
Personal Care and Cosmetics
Adhesives and Sealants
Flavors and Additives
How BatchMaster Solves Common Chemical Manufacturing Challenges
BatchMaster Chemical Edition is built for the realities of chemical manufacturing, with a deep understanding of pigments, formulations, batch processes, and compliance demands that generic ERPs can’t match.
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Functionality
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Challenges
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How BatchMaster Solves It
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Micro-Dosing & Additive Precision
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Specs may call for hundreds of liters of one additive and milliliters of another; tiny variance impacts viscosity, color, adhesion.
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Automatic UoM conversions, precision to 6 decimal places, tolerance checks, and integrated weighing to ensure exact dosing.
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Multi-level Formulations & Intermediates
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Active vs. filler additives, multiple intermediates/alternates, private-label variants, complex roll-ups.
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Multi-level formula/BOM with versioning, property roll-ups, spec comparison, and built-in equations (e.g., VOC, solids %, SG) for accurate calculations.
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Ingredient Variability
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Lot-to-lot potency/concentration/dilution swings that change target specs.
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Lot potency/assay management, formula scaling by potency, in-process QC gates, and auto-adjusted consumption to maintain consistency.
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Shelf-life & Stability Risk
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Expired/retest materials and stability windows increase safety/compliance exposure.
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FEFO and expiry controls, retest/stability plans, automatic lot blocking/substitution, and expiry-aware allocation in batch jobs.
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Storage & Handling Constraints
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Flammable/corrosive segregation, temperature control, drums/totes handling.
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Bin/location rules by hazard class, container (drum/tote) management, mobile WMS for accurate tracking, guided picking, and cycle counts.
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Regulatory & Labeling
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GHS/REACH/OSHA labeling, VOC/SARA reporting, transport docs, region restrictions.
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SDS/label authoring integration, rule-based label selection, VOC/SARA calculations, region/country sell-blocks, and audit trails.
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Quality & Deviations
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Customer-specific tests, COAs, deviations/rework, CAPA with full traceability.
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Spec-driven QC (inbound/in-process/final), automatic COA generation, NCR & CAPA workflows linked to lots/batches/equipment.
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Traceability & Recall Readiness
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Need instant genealogy from raw lot to customer shipment, both directions.
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Bi-directional lot tracing with relationship maps and a recall workbench to execute mock/real recalls in minutes.
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Planning, Cost & Profitability
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Over/under batching, long-lead chemicals, margin leakage across customers/brands.
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MPS/MRP with shelf-life/constraints, min/max batch sizing and what-if planning, full cost rollups (RM, labor, overhead, by-products), P&L by customer/product/private-label with dashboards.
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Environmental Impact
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Chemical production generates waste, emissions, and effluents that must be monitored, reported, and reduced.
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Define by-products and waste streams; capture emissions/effluent data at the batch/lot level; apply environmental QC tests and SPC trending; generate disposal manifests with cradle-to-grave tracking
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Specialized Capabilities for Chemical Operations
Organized R&D with formula lifecycle management, side-by-side comparison, multi-user development, approval workflows, multi-unit support, cost forecasting, and greener formulation capabilities.
Enable secure, version-controlled formula design with physical properties tracking and separate costing for precise profitability. Simplify private-label formula management while ensuring compliance and scalability across batches.
Built-in support for environmental and safety regulations, including GHS labeling, OSHA, EPA, ISO, DOT, HAZMAT Bills of lading, SARA reporting, REACH, GLP guidelines, and label generation.
Bi-directional lot traceability from raw material to finished goods, with stability testing, non-conformance tracking, CAPA workflows, COA customization, and tracking of by-products/co-products.
Benefit from real-time inventory visibility with control over multiple units of measure, shelf life, and lot attributes. Features like bin mapping and mobile warehousing ensure accurate product tracking, faster picking, and efficient handling of containers such as drums and totes.
Integrated production planning and batch scheduling with data-driven MRP/MPS, equipment/resource capacity planning, synchronized purchase orders.
Accurately calculate the true cost of each formula by analyzing raw materials, labor, overhead, and by-products. Run “what-if” scenarios, optimize yields, adjust recipes dynamically, and streamline MRP/MPS planning to identify profitable formulations, rationalize your product portfolio, and make smarter pricing and customer strategy decisions.
Reduce excess inventory, cut material waste, and improve production efficiency by aligning batch sizes with real demand.
Get real-time visibility into production, compliance, and P&L by product line or customer with interactive dashboards. Material usage reports further reduce wastage, minimize variances, and ensure regulatory compliance, empowering smarter, faster decision-making.
Streamline procurement with automated purchase requests, vendor qualification, and supplier performance tracking. Manage bulk and contract buying while ensuring regulatory compliance for hazardous materials.
Execute production runs with precision. BatchMaster ERP enables recipe-based production, co-/by-product management, and flexible batch sizing to optimize yield and efficiency.
Execute production runs with precision. BatchMaster ERP enables recipe-based production, co-/by-product management, and flexible batch sizing to optimize yield and efficiency.
Manage contract and private label production seamlessly with customer-specific formulas, packaging, and documentation, while also ensuring full traceability and compliance.
Hear form Leading Chemical Manufacturers
Integrates with Leading Financial Systems
BatchMaster Chemical Edition extends the power of your existing financial system with industry-specific manufacturing capabilities, without disrupting other departments . Whether you use QuickBooks, SAP Business One, Microsoft Dynamics 365 Business Central, Microsoft Dynamics GP, or Sage 100 and 300, BatchMaster integrates seamlessly to deliver an end-to-end unified business management platform.
Why Chemical Manufacturers Choose BatchMaster
The Only ERP You’ll Ever Need for Chemical Manufacturing
BatchMaster Chemical Edition Resources
BatchMaster Chemical Edition: FAQs
