Sage Process Manufacturing Solution

BatchMaster ERP and Sage 100 & 300

Add process manufacturing to your financials

Add-process-manufacturing-to-tyour-financials
BatchMaster Manufacturing for Sage 100 & 300 solution effectively manages all the process manufacturing complexities inherent to the food, chemical, nutraceutical and pharmaceutical industries. Our application supports Sample Management, Lab, Formulation, Production, Costing, Quality, Compliance, Planning, Scheduling and Warehousing processes. In addition, Inventory, Sales Orders, and Purchasing are under BatchMaster’s control because our Planning and Scheduling modules require access to critical, granular manufacturing, customer, sales, and purchase order data in order to generate detailed plans on what needs to be made and when it needs to be made, as well as generate the right purchase orders for the materials required to execute that plan at the right time.

Process manufacturers running Sage 100 & 300 can all take advantage of our BatchMaster Manufacturing application, which can be quickly deployed either on-premise or in the cloud.

BatchMaster Manufacturing At a Glance

Process manufacturing software integrated to Sage 100 & 300

BatchMaster MFG

  • Lab & Formulation

  • Packaging Bill of Materials

  • Sample Management

  • Batch Production

  • Quality Control & Assurance

  • Product Costing

  • Traceability & Compliance

  • Master Production Scheduling

  • Material Requirements Planning

  • Mobile Warehousing

Sage 100 & 300 Financials

  • Accounts Receivable

  • Accounts Payable

  • General Ledger

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What Our Customers Say

“At the end of our ERP evaluation, we decided to partner with a technology company that offered us an off the shelf product that is formula centric, could easily meet our unique requirements, and give us the best ROI with minimal risk.”

Cardinal Paints

“BatchMaster Manufacturing for Sage tracks all QC detail from inventory receipt through finished goods production. And when the FDA conducts an audit, BatchMaster lets us demonstrate all the details of inventory and production QC history.”

Westwood Laboratories

Process manufacturing modules integrated to Sage 100 & 300

A pre-configured industry solution with inbuilt best practices and time-saving features.

Lab & Formulation

  • Intermediate, co-product and by-product management
  • USDA and Genesis database
  • Target property analysis
  • Material and labor costs
  • Approval workflows
  • Version control and audit history

More on Formulation

Packaging BOMs

  • Multilevel assembly and container BOM management
  • Material and labor costs
  • Approval workflows
  • Version control and audit history

More on Packaging BOM

Sample Management

  • Business communications management
  • Document management
  • USDA and Genesis database
  • Target property analysis
  • Approval workflows
  • Stage progression
  • Version control and audit history

More on Sample Management

Batch Production

  • Inventory reservations
  • Inventory where used and shortage reporting
  • Production line & equipment assignments
  • Order consolidation
  • Batch job linking
  • Production scheduling
  • Batch ticket management
  • Inventory management (consumption, remaining balances)

More on Production

Inventory Management

  • Inventory variable characteristics and certifications
  • Simultaneous dual units of measure reporting
  • Inventory balances and where used reporting
  • Inventory reservation
  • Lot controlled inventory (e.g. auto lot number assignments)

More On Inventory

Quality Control

  • QC tests and library (e.g. inspection, stability)
  • Special instructions (library vs adhoc)
  • QC test data capture
  • Special instruction acknowledgements
  • Sub standard inventory disposition
  • Customized COA reports

More on Quality

Cost Management

  • Raw material costing methods in formulation
  • Fixed, tiered and variable labor costing in formulation
  • Consumable costing in formulation
  • What if cost analysis in formulation
  • Actual cost data collection
  • Expected vs actuals analysis

More On Costing

Traceability & Compliance

  • FDA and GHS compliant report and label generation
  • Bidirectional traceability reports
  • Recall reports
  • Audit history reports

More on Compliance

Master Production Scheduling

  • Planning horizons, calendars and other operating parameters
  • Vendor delivery, order forecasts and planned production visibility
  • Customer order prioritization
  • Demand consolidation
  • Batch order generation (e.g. synchronized and linked batch jobs)

More On Scheduling

Material Requirements Planning

  • Planning horizons, calendars and other operating parameters
  • Vendor delivery, order forecasts and planned production visibility
  • Customer order prioritization
  • Demand consolidation
  • Procurement (e.g. synchronized purchase orders)

More on Planning

Mobile Warehousing

  • Inbound receiving and putaway tasks
  • Batch production functions and WIP inventory movements
  • QC tests and special instruction tasks
  • Outbound pick, pack and ship tasks
  • Inventory adjustments, cycle counts and warehouse transfers

More on Mobile Warehousing

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How Can We Help You?​

software-assessment

Wondering how your current software ranks?

Identify the functional gaps between your existing system and BatchMaster Manufacturing for Sage 100 & 300. Understand the benefits of any missing or below par functions then leverage this information to build your business case.

Attention Sage PFW users!

Are you looking to replace your Sage PFW application?

We have added predefined templates. new role based dashboards, multi-level hyperlinked transactions, and graphical displays with drag and drop capabilities, as well as predefined industry and operational specific templates.

Please contact us today to learn how dozens of Sage PFW process manufacturers have upgraded to a better process manufacturing solution.